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  1. Flanged Immersion Heaters are designed for use in tanks and pressurized vessels to heat both liquids and gases. They connect to a separate flange that is either welded to a tank wall or welded to a pipe for circulating type heaters.

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    • Flanged Heaters
    • Circulation Heaters
    • Over-the-Side Heaters
    • Screw Plug Heaters
    • How to Choose The Right Type of Immersion Heater For Your Industry

    Flanged heaters act as a sourceof direct heat to a liquid medium. They typically use hairpin elements or tubular bugle elements that extend from the flange’s face. These heaters usually contain thermowells that allow for the use of temperature reading devices such as thermocouples and thermostats to provide better temperature control. These devices...

    Circulation heaters have a wide rangeof applications, making them a highly-prized type of industrial heater. The target fluid enters through an inlet that’s closest to the heater. The heater then applies heat to the liquid as it flows within a vessel. The fluid then exits the outlet and circulates through a piping circuit. How these heaters functio...

    Over-the-side heatersare a type of immersion heater designed for installation outside of a tank or vessel. Usually, they are installed in the upper portion of the vessel, with brackets fastening the heater onto the tank wall. Over-the-side heaters often use copper, steel, cast alloy or titanium in their heating elements. Due to the mobility of thes...

    Screw plug heatersare submersible heating elements that go directly into the tank or vessel. They deliver a direct transfer of heat, which allows liquids to heat up rapidly. Screw plug heaters contain hairpin tubular elements that are either brazed or welded into a pipe thread fitting. Screw plug heaters are ideal for smaller containers and vessels...

    Depending on your application, the kind of immersion heat you need will likely be apparent. Of course, there are cases where you will need to assess the demands of particular processes and which immersion heater will best suit your needs. That may mean carrying out specific calculations and determining cost-benefit analyses. However, our Wattco rep...

  2. Jun 6, 2024 · When combined with the noted improvements to industrial processes and maintenance requirements, it is clear that installing electric immersion heaters can greatly affect the bottom line of any industry that requires immersion heaters. Flanged heaters. Flanged Heaters are a very adaptable form of immersion heater that can be used to heat up ...

  3. Apr 22, 2024 · Selecting the right flanged immersion heater for your application is crucial to ensuring efficient heating and optimal performance. In this blog post, we will discuss what a flanged immersion heater is, how to choose the right one, and the advantages it offers.

  4. These thru-the-side immersion heaters utilize standard pipe fl anges ranging from 3 to 14" nominal pipe diameter to support high tank pressures of superheated steam, compressed gases or liquids. They are installed through a matching companion fl ange (obtainable from local industrial supply houses) to the tank wall.

  5. Apr 21, 2020 · Whenever large electric heaters, flanged immersion or circulation heaters are shown at trade fairs, many visitors ask themselves whether this is a heat exchanger. Due to their external similarity, they can easily be confused with tube bundle or tube and shell heat exchangers.

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  7. Flanged immersion heaters are excellent heater choice for all tanks, vats, or irregularly shaped vessels due to the wide selection of watt densities, heating outputs, and flange sizes and ratings of these heaters. Screw plug immersion heaters are ideal for process water heating and freeze protection.

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